Alright, I hope this helps someone. It was easier than I thought and mine is working better than when I got it (used).
Remove rear metal protective panel.
Panel Removed:
Close up of circuit board:
Heat Sink w/ cover: (In this pic, the fans below the heat sink have already been removed. Maybe 2 screws and a wire to disconnect)
Heat Sink:
Heat Sink screws: (one on each side, the screws that have the glue like material over them are used to hold the heat sinks together)
Cooling unit removed:
Wire order: (These three wires needed to be pulled out to not have stuff dangling all over the place.)
Fan wire unplugged:
Cold Side:
Peltier: (not sure if this was the new one or the old one, it is very important to put this little bastard in correctly, otherwise you will be blowing hot air into the cooler) Snip the wires to remove the peltier (leaving the at least 1'-18" attached to the circuit board) Buy your peltier from:
http://www.customthermoelectric.com/customtecs.html?gclid=CMb-7_Tp_qECFSQ65QoduEAcFQ Just call them up and read them your model number if different than mine, they were very knowledgeable and helpful in picking up the correct unit, they also shipped the same day for me.
Peltier removed: (model #TEC1-12706 custom thermoelectric replacement part is: 12711-5L31-06CQ + add the 2$ option for moisture protection)
After removing everything, you will want to remove as much of the existing thermal grease that you can. To do this I used acetone and some cotton and paper towel. Not everything would come off but try to remove as much as you can leaving a smooth clean surface. DO NOT touch the foam or insulation materials w/ the acetone, it dissolves it.
Before cleaning: (heat side)
This is basically where I stopped taking pics.
Place a small amount of thermal grease (
http://www.newegg.com/Product/Product.aspx?Item=N82E16835100007&cm_re=thermal_grease-_-35-100-007-_-Product there are cheaper alternatives but the metallic compounds do a much better job transferring heat than the ceramic ones do.)
I used just a small, maybe the the size of a pencil eraser, on each side and smeared it around with a small piece of plastic. Wipe off all extra. DO NOT let the thermal grease drip from one surface of the peltier to the other, transferring heat from the hot side to the cold side will ruin the unit.
Sandwich the peltier device in between the 2 heat sinks making sure to have the correct surface on the correct heat sink (cold/cold - hot/hot :thinkidea)
Tighten the screws to compress the unit in between the 2 heat sinks. Get both screws hand tight then slowly tighten each one 1/2 turn at a time switching between screws to get an even compression. DO NOT over tighten, the peltier can break if under too much force!
From hear on out, re-assemble in the rest of the unit. To re-attach the peltier wires, I slid some heat shrink tubing over each wire, soldered them up and shrunk the tube over the solder. This needs to be a really good connection and would not trust just twisting the ends together with a little electrical tape.
I am sure there are a couple of things I missed and I would be happy to answer any questions. Hope it works for you guys!