hdroadglide
BoM x 2, BoY 2011
interesting read. so you can make frank a 3 x 60 buttplug if it means there'll be more dirty rats for me!!!!!
You are right, consumers determine ultimately what is made - they set the trends, not us...Haha well written Steve. Thanks for dropping some knowledge on our asses. The trend for large RG has seemed to nix the coronas and corona gordas from lines, though. I know it's happening because one is selling and the other isn't. My issue is really with what the consumer is purchasing in higher volume, not at the manufacturers, since they have to produce what is going to sell. So I get upset about what is bought at high volume by the consumer, which ends up killing off the vitola I want, the corona/corona gorda. We need a renaissance in smaller RG!
Drew estate has done a 100 ring gauge.... it's called the egg!Why stop at 60 RG?
Push the Envelope!
Absolute sage! Thank you, Mr. Saka.A few quick comments:
1] I might not like these fireplugs, you may not like these fireplugs, but as long as someone does with a wallet they will be made.
2] From a manufacturer's view they are great cost recovery product. We end up with a lot of great second cuts and small capa that cannot make robusto vitolas and up - the market will not absorb the number of petite coronas necessary to utilize this high quality leaf, so being able to make it into premium grade fireplugs is perfect.
3] Since fireplugs garner greater sales volume and profit margin than coronas they are definitely a good product from the manufacturer's standpoint.
4] Now here is why they are good for YOU even if you hate the shape:
All cigars in a factory are interrelated production wise - you can not make big cigars unless you make little, you can not make great cigars unless you make mediocre cigars, you can not make beautiful oscuro cigars unless you make mottled ugly ones and on and on.
You must make all cigars because any factory that producing more than a couple thousand sticks a day must buy their tobacco in proportion to what the crop delivers, ie. good, bad, great, ok, large, small, broke, wind swept, etc etc tobacco - or if you are a big factory like ours, you often have to buy the entire crop "as is".
You can't just buy fab tobacco, you must buy it all and then it is your job as the manufacturer to sort it all out, ferment it, sort it, ferment it, sort it, sort it, sort it... literally we will sort a crop purchase 30 plus times before each tobacco is finally designated to a particular product. So even when you pay $38lb some of it will end up on fumas...
The cost to manufacturer cigars is always a moving target, it is impossible to determine what any single cigar costs to make, everything is based on average yields, indexes, run rates and qc filter rejections rates... heck the cost isn't the same from day to day. It drives the beancounters totally crazy... that is why I believe this is a terrible business for big Euro tobacco companies to get into - they try so hard to make everything work in a model on a spreadsheet and it drives them crazy...
The number of fumas we sell and for what price indirectly and directly impacts the price of every ultra premium we make.. Liga Privada is interrelated to LVH and vice versa, there can not be one with out the other.
So when a manufacturer can make and sell one of the premium quality fireplugs for a better price than if he had instead shifted that leaf into picadura for fumas, it helps to reduce the cost of other cigars in the factory, which in turns mean you favorite toro and double coronas cost less.
In short, you are the beneficiary of every cheap bundle sold, of every fireplug you hate the shape of and so on. So you may not like to smoke this stuff, but thankfully someone does, because if they didn't the cigars you happen to like to smoke would be SIGNIFICANTLY higher in cost.
I gotta learn to type less...
BR,
Steve Saka
Prez, Drew Estate